Machines Driving Efficiency

Our client undertook multiple projects aimed at enhancing the performance of existing machinery and we adopted a holistic approach to their R&D claim, highlighting various sub-projects. These included improving plastic injection moulding machines, reducing manual intervention in paper rolling machines and cutting machining costs for paper printing equipment.

By focusing on refining existing technology rather than purchasing new machines, the client aimed to develop solutions that could be applied to future models. In each case, their innovations built upon the industry baseline, where little information existed on potential improvements, qualifying them for R&D.

Enhancing plastic injection moulding efficiency

The first sub-project focused on improving the flow of pellets through the plastic injection moulding machine, boosting efficiency. The client designed and prototyped a 'collar follower' to integrate into the existing setup. Early prototypes, however, led to pellet contamination, prompting further iterations with different materials. Through this iterative process, the team successfully enhanced the machine’s performance.

Reducing maintenance in paper rolling machines

The second sub-project aimed to address the problem of paper sticking to rollers, which caused frequent maintenance disruptions. The client experimented with various materials and roller designs, eventually developing a prototype that significantly reduced the need for manual intervention, streamlining production.

Lowering costs for paper printing machinery

In the final sub-project, the goal was to reduce the manufacturing costs of paper printing machinery while maintaining its functionality. The team investigated the current structure, ultimately developing a lightweight design that reduced costs without compromising on performance or safety. Rigorous testing ensured all health and safety requirements were met.